Castelle Berkeley Outdoor 3-Seater Sofa Deep Cushions

Details at a Glance

• Brand: Castelle
• Dimensions: 76 in. W x 33.5 in. D x 36 in. H
• Seat Depth: 27 inches
• Seat Height: 19 inches (with cushions)
• Arm Height: 24.5 inches
• Frame Material: Cast and extruded aluminum
• Frame Finish: Wood-inspired powder coat (custom colors available)
• Cushion Material: Sunbrella fabric with mildew-resistant foam
• Assembly: Minimal -- cushion placement
• Country of Origin: USA
• Commercial Grade: Yes

Built to order in the USA with a hybrid cast and extruded aluminum frame, this sofa delivers the comfort of 27-inch deep seating without the maintenance demands of wood outdoor furniture. The Castelle Berkeley Outdoor 3-Seater Sofa with deep cushions is available at Uptown Sebastian with free shipping. A hand-applied wood-grain powder coat gives you the warm look of teak paired with the rust-proof performance of aluminum.

How Is This Sofa Actually Built?

It's built with cast aluminum joints and extruded aluminum rails -- the casting handles stress points where arms meet the frame, while extrusion keeps the straight runs lighter and stronger than welded tube construction. Castelle applies a wood-inspired powder coat by hand, mimicking natural grain patterns so the finish reads as timber without the yearly sealing wood demands. Sunbrella cushions sit on mildew-resistant foam that holds its shape through rain and sun, and the whole piece is made to order in the USA to your finish and fabric specs.

What Can You Choose on This Piece?

You choose the frame finish and the Sunbrella cushion fabric. Custom powder coat colors let you match railings or stonework, and the full Sunbrella line gives you anything from neutrals to deep saturated tones that won't fade under UV exposure. Since it's built after you order, you're not choosing from what's in stock -- you're specifying exactly what ships.

How Long Does It Take to Build?

6-8 weeks from the day you confirm your finish and fabric. Castelle casts the joints, applies your powder coat, and wraps the cushions to order, so there's real build time involved. Once it ships, delivery to the continental USA is free, and it arrives fully assembled -- you'll place the cushions on the frame and you're done.

Where Does It Work Best on a Patio?

The 76-inch width seats three adults comfortably without crowding a covered patio or poolside lounge area. Pair it with pieces from our custom outdoor line to build a full conversation set, or use it as standalone seating where you need something that reads as real furniture rather than casual deck chairs. If you're working with modular layouts, browse our outdoor sofas to see how sectional units scale around it, and keep replacement cushions on hand as spares when the originals are in the wash.

Frequently Asked Questions

How firm are the cushions?

The mildew-resistant foam provides lounge-level comfort -- softer than a dining chair, firmer than an indoor sectional, and designed to support extended sitting without bottoming out.

Will it fit through my door?

At 76 inches wide, it won't pass through a standard 36-inch doorway assembled, but it ships to your curbside fully built and you'll place it directly on the patio.

How long does it take to build?

6-8 weeks for Castelle to cast, finish, and upholster your sofa to order in the USA.

Can I choose the fabric or finish?

Yes -- you select the powder coat color for the frame and the Sunbrella fabric for the cushions, so the piece coordinates with your space's palette.

Where is it made?

The USA, with casting, finishing, and upholstery all handled domestically.

Can I return a custom piece?

Since it's built to your finish and fabric specs, custom outdoor furniture is typically final sale -- confirm your selections before you order.